COMPARISON CHART OF BURNER
| Parameters | Navshakti | Other Brand |
|---|---|---|
| Material (Firing Chamber) | SS 310/10mm | SS 304 / Refractory |
| Material (Outer Chamber) | SS 304 | SS 304 / MS |
| Outer Nozzle | SS 304 | SS 304 / MS |
| Inner Nozzle | SS 310/10mm | SS 304 / MS |
| Ignition System | Automatic | Manually |
| Screw Pipe & Other Assessories | SS-304 | MS |
| Control System | Automatic/PID | Only PID |
| Efficiency | 85% | 70% |
| Cleaning of Ash/Clanker | Clean Easily Due to SS Chamber | Clinker stick with refractory, causing damage of refractory. |
| Maintances | Maintaces Free | Refractory & Nozzle maintances Every 3-6 month. |
| Service Support | 24/7 & Locally | No Service Support |
| Pellet feeding system | Timer/VFD | Timer Based |
| Blower Motor | CG/Standard | Standard |
| Geared Motor | Made in Taiwan | Standard |
| Flame Controller | Available | Not Available |
| Air Flow Control | Automatic | Manually |
| Designing | Compact | Bulky |
| Burner Life | More than 4 years | Less than 2 years |
COMPARISON CHART OF TURBO
| Inner Chamber | Navshakti | Other Brand |
|---|---|---|
| Inner Chamber | SS 310 (10mm Thickness) | SS 304/ SS (6mm Thickness) |
| Outer Chamber | SS 304 (3mm Thickness) | SS 202/ MS |
| Screw Pipe | SS 304 | MS |
| Ignition | Automatic | Manual |
| Hopper Capacity | Upto 35 kgs | Upto 20 kgs |
| Geared Motor | Made in Taiwan | Local Manufacture |
| Feeding Screw | MS 5mm Thickness | Spring Type |
| Designing | Compact Due to SS | Bulky Due to Refractory & MS |
| Ease of Operation | Highly Easy to Operate | Difficult to Operate |
| Insulation | Three Layer | Two Layer |
| Flame Monitoring Glass | Available | Not Available |
| Blower | High CFM & Pressure | Low CFM & Pressure |
| Feeding Rates of Pellet | Can be set in Fractions | Can be Only set in Secondary |
| Burner Installation | Within 4 Hours | Time Consuming |
| Hopper | Covered | Open |
| Cleaning | Very Easy | Very Tough |
COMPARISON CHART FOR ALUMINIUM MELTING FURNACES
| Parameters | Navshakti | Other Brand | Remarks |
|---|---|---|---|
| Efficiency | 80% | 60% | Navshakti furnaces consumes less fuel and increase productivity |
| Pellet feeding system | VFD | Timer Based | Due to continuition in flow of pellets air to fuel ratio will be proper hence no chance of smoke |
| Insulation type | Three Layer bricks insulation of 70% Allumina | Two Layer bricks insulation of 70% Allumina | Navshakti furnaces has three layer insulation with high quality allumina results in less heat wastage |
| Blower Motor | CG/ABB/Bharat | Standard | Higher motor life less maintenance |
| Geared Motor | CG/ABB/Bharat | Standard | Higher motor life less maintenance |
| Burner frame structure | MS 5mm | MS 3mm | Rugged body with high strength |
| Castable | K Type | J Type | K type castable is more heat stable then J type hence enhance refractory life and less maintenance |
| Cleaning | Easy | Tough | ...... |
| Top plate | MS 12-15 mm | MS 8-10mm | ...... |
| Flame Controller | Available | Not Available | ...... |
| Hopper Capacity | upto 100Kgs | Less then 90kgs | ...... |
| Air Flow Cotrol | Mechanically | No Control | ...... |
| Designing | Compact | Bulky | ...... |
NAVSHAKTI MULTIFUEL HOT WATER GENERATOR PRODUCT DESCRIPTION
| Description | Unit | NHWG 100K | NHWG 200K | NHWG 300K | NHWG 400K | NHWG 500K | NHWG 600K |
|---|---|---|---|---|---|---|---|
| Capacity | Kcal/hr | 100000 | 200000 | 300000 | 400000 | 500000 | 600000 |
| Maximum Outlet Temperature | °C | 90 | 90 | 90 | 90 | 90 | 90 |
| Maximum Working Pressure | Bar | 5 | 5 | 5 | 5 | 5 | 5 |
| Water Flow Rate | m3/hr | 9 | 12 | 18 | 20 | 25 | 30 |
| Temperature Difference (At) | oC | 11 | 17 | 17 | 20 | 20 | 20 |
| Efficiency | |||||||
| Pellet(Burner) | % | 85.5 | 85.5 | 85.5 | 85.5 | 85.5 | 85.5 |
| Diesel (HSD) Gas (PNG / LPG) | % | 85.5 | 85.5 | 85.5 | 85.5 | 85.5 | 85.5 |
| Orientation | Horizontal | Horizontal | Horizontal | Horizontal | Horizontal | Horizontal | Horizontal |
| Type of Fuel | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG | Biomass Pellet/HSD/LPG/NG |
| Fuel Firing System | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc | Pellet Burner, Pressure Jet, Mono-Bloc |
| Fuel Consumption | |||||||
| Pellet Fuel | Kg/hr | 24 | 48 | 72 | 96 | 120 | 144 |
| HSD | Kg/hr | 10.24 | 20.48 | 30.72 | 40.96 | 51.2 | 61.44 |
| PNG | SCM/hr | 12.72 | 25.44 | 38.16 | 50.87 | 63.6 | 76.31 |
| LPG | Kg/hr | 8.9 | 17.8 | 26.7 | 35.6 | 44.5 | 53.4 |
| Connected Electrical Load | |||||||
| PELLET/HSD/PNG/LPG | kW | 2.33 | 3.08 | 4.95 | 5.15 | 6.5 | 8.5 |
| Dimensions & Weight | |||||||
| LxWxH | M | 1.44x0.95x0.96 | 1.98x1.08x1.15 | 2.12x1.08x1.15 | 2.23x1.29x1.48 | 2.7x1.29x1.48 | 2.81x1.42x1.52 |
| Dry Weight | Kg | 650 | 850 | 1050 | 1250 | 1550 | 1850 |
| Chimney Top Diameter | mm | 200 | 200 | 250 | 250 | 250 | 250 |
Pellets vs other fuels comparison chart with saving potential:
| Fuel Type | Kcal/kg | Wood Pellet (kcal/4200) in kg | Saving Potential Range |
|---|---|---|---|
| HSD (Diesel) | 9500 | 2.3 | 30%-50% |
| LPG | 11200 | 2.8 | 20%-40% |
| PNG | 8500 | 2.0 | 30%50% |
| FO | 10000 | 2.4 | 30%40% |
| Parameters | Biomass HAG Values |
|---|---|
| Coil thickness | 2mm |
| Coil Diameter | 45–50mm |
| No. of tubes | 50 to 110 |
| Combustion chamber thickness | 2.5mm |
| Blower Efficiency | 40% more efficiency than diesel blower |
| Cleaning process: Easy | 30 Min |
| Material type | made of high quality, corrosion-resistant stainless steel SS-304 |
| Ash Storage | up to 100–150 kgs |
| Air Pressure | High |
| Running type | Biomass, diesel, LPG, PNG |
| Efficiency | High |
Feature : -
- 1. 20% More Fuel Efficient.
- 2. Easy to Clean in 15 Minutes.
- 3. Can Run on Multiple Fuel.
- 4. Easy to install with Pellet Burner.
- 5. Available with Fully automatic PLC Panel.
Navshakti PID-Panel
Navshakti PLC-Panel
Feature : -
- 1. Precision Control.
- 2. Steady-State Accuracy.
- 3. Transient Response Improvement.
- 4. Efficient Energy Usage.
- 5. Adaptability to Load Changes.
- 6. Reduced Temperature Fluctuations
- 7.Quick Response to Disturbances.
- 8. Increased System Reliability.
- 9. Ease of Tuning and Optimization.
- 10. Compatibility with Digital Control Systems.
| Navshakti PLC Panel | Local Brand PLC Panel |
|---|---|
| One Touch Start | Manual Start |
| Drive for Blower & Feeder | Single Drive Used for Blower & Feeder |
| 4-Stage Temperature Optimization | 2-Stage Temperature Optimization |
| Delta Based PLC & HMI | Non-Branded PLC & HMI |
| HMI 8" | HMI 4" |
| Automatic Ignition System | N/A |
| More Safety feature for Blower, Feeder Motor & Heater | Less Safety feature |
| Level Sensor For Pellet | N/A |
| Self-Optimizing PID Parameters | N/A |
| Energy Efficiency Optimization | N/A |
| Real-time Feedback and Analytics | N/A |